New Energy Auto Parts

Application Highlights

Innovative Product Design

Electric drives, motors, and electric control systems for the new energy vehicles are increasingly integrated, changing from single-function parts to integrated multi-functional components. The tonnage of the required die-casting machine is also gradually rising to 1250-3500 tons.

Innovation Advantages

Die castings with uneven wall thickness have very high-quality requirements. Sections that need local cooling channels or have thick and large threaded holes have special requirements for strength or leakproof. Some products come with inserts.

Core Technology

The LEAP series die-casting machine equipped with the self-developed Yi-cast real-time controlled injection system offers ultra-high dynamic injection force to ensure sufficient filling capacity for thin-walled products. Extremely fast pressure build-up ensures the ability to compensate shrinkage in the thick and large sections.

Process Technology

YIZUMI's highly flexible production cell allows for quick changeover between different products of the same grade and the monitoring of speed and extrusion stroke ensures high-quality control and traceability of various products.

The Unique Rapid Pump Feeding Technology for LEAP Machine

Patented servo compensation technique results in excellent productivity, energy savings, and precise control of the die-casting machine. This kind of technology could save energy by between 40 and 70%. The primary pump's lifespan is extended using energy compensation technology, which also results in a secondary energy savings of more than 5%.

ORCA Control System

Based on Yi-CastMaster functional assistance and multi-touch operation to reduce customer learning costs. The master AI core control algorithm, which is specifically design for die-casting island integrated control. Through visual graphic interface, easier HMI could be achieve.

Yi-Cast Injection System

With AI self-learning function, it could realize full closed-loop real-time control of the pressurized injection to precisely control and monitor the process. Meanwhile, the patented technology of differential pressurized injection could realize slow and precise stable control to enhance the dynamic pressurized injection force.

Highly Integrated Die-Casting Cells

It is possible to achieve plug-and-play and rapid adjusting of peripheral devices. HMI smoothly incorporates several types of information from auxiliary equipment. Die-casting process is visible and traceable due to the centralized control of digital island.

Re-designed Clamping System

Accurate control of any position mold opening. The repeatability accuracy of the mold opening position is up to ±1mm. It also offers clamping force detection and automatic mold adjustment features.

LEAP Series Die Casting Machine

YIZUMI fully benchmarks against the performance and functions of world-class die-casting machines . Through the joint efforts of the international and domestic R&D teams with years of experience in the die-casting industry, we developed this series from concept to product, and have independent intellectual property rights in its technology. Yi-Cast real-time closed-loop injection system makes every injection with quality assurance. ORCA control system adopts the world's most advanced control technology and algorithm. The easy-to-use HMI enables the full digitalization of the die-casting machine. Supported by highly innovative servo + feedimng energy-efficient pump units, the machine has achieved higher Overall Equipment Effectiveness (OEE).

Service Process

Process/Mold Analyse and Design

Raw materials selection
Product design
Mold flow analysis
Mold design suggestion

Equipment Selection Suggestions

Product performance
Product quality
Ease of use
Safety requirements

Whole Plant Planning Advice

Planning of production line
Arrangements for people, machines, and materials according to process flow
Peripheral automation
Smart connection

Delivery Solutions

Professional installation and debugging
On-site operation training
Molding process training

After Sales Solutions

YFO services
Preventive maintenance
Device upgrade

NEXT² Series

LEAP Series

Ultra Large Series

HII-S Series

HM Series