World class die casting
LEAP's advanced, real time closed loop injection provides highest international level of casting performance resulting in highest OEE. The system is complemented by a highly innovative and energy saving hydraulic drive-group as well as a state-of-the-art HMI featuring highly intuitive programming. World Class Technology at fair prices.

Application Highlights

User-Friendly

Intuitive ORCA-HMI by YIZUMI.

Highly Efficient

10% faster & highly repeatable.

Precise & Repeatable

Yi-Cast self-learning real-time control.

Energy-Saving

Up to 40% with innovative hydraulic.

Yi-Cast Injection System

Complete closed-loop real-time control of slow speed, fast speed, and intensification pressure. No need for too much user adjustment. Just set the required values directly.

Yi-drive Pump Unit

The pump station adopts servo + Feed technology with a high energy efficiency that saves more electricity for customers.

ORCA Control System

The control system employs an IPC industrial computer equipped with a 24 inch touch panel to meet the needs for precise control of the injection machine.

Intelligent Die Opening / Closing System

Accurate control of any die opening position. The repeatability accuracy of the die opening position is up to ±1mm. It also offers automatic clamping force detection and die height adjustment features.

Product Video

LEAP series ultra-large die casting machine

The road to LEAP

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The Unique Rapid Pump Feeding Technology for LEAP Machine

Patented servo compensation technique results in excellent productivity, energy savings, and precise control of the die-casting machine. This kind of technology could save energy by between 40 and 70%. The primary pump's lifespan is extended using energy compensation technology, which also results in a secondary energy savings of more than 5%.

ORCA Control System

Based on Yi-CastMaster functional assistance and multi-touch operation to reduce customer learning costs. The master AI core control algorithm, which is specifically design for die-casting island integrated control. Through visual graphic interface, easier HMI could be achieve.

Yi-Cast Injection System

With AI self-learning function, it could realize full closed-loop real-time control of the pressurized injection to precisely control and monitor the process. Meanwhile, the patented technology of differential pressurized injection could realize slow and precise stable control to enhance the dynamic pressurized injection force.

Highly Integrated Die-Casting Cells

It is possible to achieve plug-and-play and rapid adjusting of peripheral devices. HMI smoothly incorporates several types of information from auxiliary equipment. Die-casting process is visible and traceable due to the centralized control of digital island.

Re-designed Clamping System

Accurate control of any position mold opening. The repeatability accuracy of the mold opening position is up to ±1mm. It also offers clamping force detection and automatic mold adjustment features.

Service Process

01
Process/Mold Analyse and Design
  • Raw materials selection
  • Product design
  • Mold flow analysis
  • Mold design suggestion
02
Equipment Selection Suggestions
  • Product performance
  • Product quality
  • Ease of use
  • Safety requirements
03
Whole Plant Planning Advice
  • Planning of production line
  • Arrangements for people, machines, and materials according to process flow
  • Peripheral automation
  • Smart connection
04
Delivery Solutions
  • Professional installation and debugging
  • On-site operation training
  • Molding process training
05
After Sales Solutions
  • YFO services
  • Preventive maintenance
  • Device upgrade
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