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Preview | ReactPro Polyurethane and Injection Molding Integrated Solution

2023-04-07

In recent years, new energy vehicles are the fastest growing field in the whole automobile industry. In the future, new energy vehicles will be an intelligent mobile space, and the driving experience will gradually change. Automobile interior trim parts and internal electronic systems are undergoing a series of changes from design to manufacturing. They will bring much new demand to the molding technology of parts.

As a new type of "smart" material, polyurethane (hereinafter referred to as PU) has been used by more and more manufacturers in injection-molded products with decorative skins, high-quality topcoats or functional coatings thanks to its softness and hardness, abrasion resistance, scratch resistance, self-repair, high light transmittance, high gloss and friendliness to "smart insert IME process".

In order to lead the trend and meet new customer needs, YIZUMI has developed with strategic partners and launched ReactPro polyurethane and injection molding integrated technology. It means that injection molding and polyurethane in-mold coating are completed on one device. It provides a competitive integrated solution that combines the advantages of polyurethane coating and injection molding, and met the demand for new functions in the future automobile industry in terms of products and processes.

UN260C-BTP

At CHINAPLAS 2023, our ReactPro polyurethane and injection molding integrated solution will be displayed by UN260C-BTP multi-component injection molding machine. As a prototype of YIZUMI ReactPro polyurethane and injection molding integrated technology, UN260C-BTP ReactPro integrates YIZUMI C series high-end multi-component injection molding machine and polyurethane reaction equipment. It not only allows one-step molding of two materials with a two-color mold, but also enables small-batch verification with polyurethane in-mold coating by means of co-molding.

In terms of processing performance, this machine supports the thin-wall (up to 0.3mm) and thick-wall (up to 30mm) PU filling molding process. It reduces raw material costs while ensuring product performance, and also allows you to cover the surface of an irregular plastic substrate with a PU layer. The surface of a product made with this solution has richer, more delicate visual effects and tactile sensation. With features including scratch resistance, aging resistance, fingerprint prevention and self-repair, thin-wall PU parts are mostly used for decorative parts such as center consoles and operation panels. They can achieve visual effects such as highlighting, frosting or 3D depth of field. With strong aging resistance. weather resistance and rich visual effects, thick-wall PU parts can be used for automobile handrails and other accessories.

As compared with the traditional process, this solution integrates injection molding machines and polyurethane reaction molding equipment, allows one-step molding, greatly improves the production efficiency, shortens the processing cycle time and reduces the production cost. With zero-VOC emissions, its production process is environmentally friendly and thus free of environmental pollution. UN260C-BTP ReactPro provides customers with a cost-effective and valuable solution, which has broad application prospects in the fields of automobiles, 3C and household appliances.

Value advantages

Integration of injection molding machine and polyurethane reaction molding equipment, one-step two-material molding of "injection molding + polyurethane", short cycle time, high efficiency and low cost;

With turntable mold technology, it is a new exploration of ReactPro one-step molding solution to realize rapid and accurate molding. It realizes the production technology for 0.3mm thin-wall polyurethane products, and reduces raw material costs while ensuring product performance;

3D depth of field, multi-grain surface, high gloss, scratch resistance, self-healing and other product effects can be achieved; flexible, intelligent and efficient;

It can allow IML processing with the support of automatic system, to conduct film mounting under the PU thin-layer, ensuring that products not only have beautiful appearance but also more functions.

Think Tech Forward

Sincerely invites you to visit the booth

For the first time, YIZUMI will appear on the international stage, CHINAPLAS 2023, with the slogan "Think Tech Forward" to compete with top companies, but also expect to jointly promote the development and progress of the industry by linking global wisdom. Moreover, YIZUMI hopes to take this opportunity to establish closer cooperation with all customers and explore more business opportunities together.YIZUMI sincerely invites you to visit our booths from 17th to 20th April.

Booth 12J41