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Preview | LED Bead Molding Solution

2023-04-04

With the continuous improvement of intelligence in the equipment manufacturing industry, its application scope will become deeper and wider. YIZUMI is committed to providing customers with better cost-effective products. To meet customer expectations on ROI, YIZUMI has sized up the situation and developed a new generation of electric injection molding machines: FF series.

Compared with traditional machines, FF200 electric injection molding machine boasts its comprehensively improved performance. It can meet more stringent requirements for optimizing core elements of a product (such as thickness, accuracy and others). FF series electric injection molding machines have been widely used in 3C, automobile, medical care, household appliances, toys, daily necessities, precision connectors and other industries.

At CHINAPLAS 2023, our FF200 electric injection molding machine will show the LED bead molding solution in the venue. This solution presents a fully automated unmanned production line, and allows automated take-out of multi-cavity products and automated positioning of fixtures. Its fully automated laser cutting system allows automated cutting and separation, automated weighing, automated packaging, automated bag sealing and fully automated unmanned production line.

It is reported that LED beads are a kind of light-emitting diodes. There are stringent quality requirements for this kind of optical products. They are required to pass the requirements for the test of light efficiency, transparency and other optical products. Such products must look bright, clean and free of defects such as yellowing, black spots, bubbles, flow marks and scratches.

As one of our solutions, FF series all-electric injection molding machine produces optical products with high quality. DSC (Direct Servo Control) technology is used for its injection part. Coupled with an optical special barrel assembly, it can better meet stringent requirements for optical products like LED beads.

Value advantages

Automated take-out of multi-cavity products and automated positioning of fixtures are realized. With an automatic laser cutting system, it allows process automation, including automated cutting and separation between nozzle and product, weighing, packaging and bag sealing, and helps you build an advanced unmanned production line;

An intelligent clamping force management system is introduced to intelligently execute injection, monitor energy consumption and control mold temperature. The repeatability of product weight is ≤ 1‰ and that of injection end point is ≤ ±0.05. It meets the requirements for Grade A energy consumption and reaches EU Class-8 energy consumption (≤ 0.4 kW•h/kg);

The Yi+ Platform intelligent manufacturing platform is available for digital control of all production scenarios, and better solve your management pain points in production, quality, equipment and molds. Its intelligent energy consumption monitoring system allows you to monitor the power consumption of each product molding cycle in real time and convert it into electricity costs, so as to help customers accurately understand and control the energy consumption and cost of each product;

As more and more FF series electric injection molding machine models with modular and flexible combinations are being launched, this series can better undertake and meet production needs of customers from more sectors.

Think Tech Forward

Sincerely invites you to visit the booth

For the first time, YIZUMI will appear on the international stage, CHINAPLAS 2023, with the slogan "Think Tech Forward" to compete with top companies, but also expect to jointly promote the development and progress of the industry by linking global wisdom. Moreover, YIZUMI hopes to take this opportunity to establish closer cooperation with all customers and explore more business opportunities together.YIZUMI sincerely invites you to visit our booths from 17th to 20th April.

Booth 12J41